Powder Dosing Line
Designed for pharmaceutical applications, this fully integrated powder filling line delivers precision, efficiency, and compliance with cGMP/FDA standards.
Key Components & Features
Washing Machine: High-pressure rotary jet cleaning with WFI/HPW, validated for particulate and microbial removal.
Depyrogenation Tunnel: Dry heat sterilization with laminar airflow, achieving ≥3-log endotoxin reduction at 250°C+.
Filling & Stoppering Unit: Servo-driven screw fillers with anti-clogging design, coupled with vacuum-assisted stopper placement (ISO Class 5 environment).
Capping Machine: Electromagnetic torque control for consistent crimp seal integrity (tested per USP <1207>).
Vision Inspection System: AI-powered defect detection (cracked seals, fill-level deviations) at 200+ units/minute.
Labeling Module: High-resolution print-and-apply with 21 CFR Part 11-compliant data tracking.
Operational Advantages
Closed-loop integration: Minimized cross-contamination risks through glovebox-style transfers and RABS compatibility.
Quick Changeover: Tool-less adjustments accommodate containers from 2mL to 100mL within 30 minutes.
Energy Efficiency: 20% reduced power consumption via regenerative braking and smart heat recovery.
Certified for OEB 4 containment, this turnkey solution optimizes throughput (up to 12,000 units/hour) while maintaining ≤0.1% reject rates. Ideal for antibiotic, hormone, or cytotoxic powder formulations requiring full audit trails and scalable automation.
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