Laser Aligner Trimmer ACTA-C

1. Product Introduction

Achieving smooth, accurate edges is an important step in clear aligner manufacturing. Manual polishing after trimming can increase labor requirements and create variations in finished product quality. The Laser Aligner Trimmer ACTA-C is an optional laser processing module designed to improve clear aligner trimming quality and reduce the need for manual post-processing.

Equipped with a 60W CO₂ laser, the ACTA-C uses an automated mold identification system and dedicated software to generate trimming lines before processing. The system identifies dental models, obtains the corresponding trimming path, and positions the aligner for laser cutting. Its controlled laser processing helps produce smooth, burr-free edges with a stated edge accuracy of less than 0.3 mm.

The equipment can be integrated into a complete clear aligner production line, providing an additional trimming option for manufacturers seeking to reduce manual polishing, improve processing consistency, and streamline downstream production.

2. Key Features and Advantages

Smooth, Burr-Free Trimming Edges

The 60W CO₂ laser is designed to deliver clean trimming results on clear aligner materials. The laser processing method helps reduce burr formation and improve edge quality, minimizing the need for additional manual polishing.

• Stated edge accuracy: <0.3 mm

• Smooth, burr-free trimming results

• Reduced manual edge finishing requirements

• More consistent trimming quality across production batches

Automatic Mold Identification and Trimming Line Generation

The integrated mold identification system recognizes dental models and works with dedicated software to automatically generate the corresponding trimming line. This reduces the need for manual path preparation and supports a more efficient trimming workflow.

Precise Positioning for Laser Processing

After the trimming line is generated, the system positions the aligner for processing. The positioning and path control functions help the laser follow the required trimming contour and maintain consistent edge alignment.

Adjustable Laser Power for Different Materials

The ACTA-C supports customized laser power settings through an API interface. Laser parameters can be adjusted according to different clear aligner material requirements and production conditions.

Its control algorithm is designed to help prevent common processing issues such as edge warping, yellowing, and material fusion when suitable process parameters are configured.

Stable Operation and Low Maintenance

The laser trimming module is designed for continuous and stable operation with relatively low maintenance requirements. Consistent processing helps maintain product quality and reduce rework during downstream manufacturing.

Integration with Automated Production Lines

As an optional function module, the ACTA-C can be incorporated into a compatible clear aligner production line. Its mold identification system and communication interfaces support equipment coordination and automated trimming workflows.

3. Technical Specifications

4. Equipment Communication and Workflow

The ACTA-C is equipped with a mold identification system designed to work with compatible automated production lines.

Automated trimming workflow:

1. Mold Identification: The system identifies the dental model using its model recognition function.

2. Trimming Line Generation: Dedicated software automatically obtains or generates the corresponding trimming line based on the identified model.

3. Positioning: The aligner is positioned according to the required trimming path.

4. Laser Trimming: The CO₂ laser follows the generated path to trim the aligner.

5. Edge Finishing: The laser trimming process produces smooth edges, helping reduce subsequent manual polishing.

Available communication interfaces:

• TCP/IP

• RS232

• RS485

These interfaces support communication with compatible equipment and help the laser trimming module coordinate with the wider automated production system.

5. Applications

The Laser Aligner Trimmer ACTA-C is designed for clear aligner manufacturing facilities and automated orthodontic appliance production lines.

Typical applications include:

• Laser trimming of thermoformed clear aligners

• Automated trimming line generation based on dental model identification

• Precision finishing of aligner edges

• Reduction of manual polishing and post-processing work

• Integration into automated clear aligner production lines

• Production environments requiring consistent trimming quality

6. Optional Configuration and Customization

The ACTA-C is available as an optional laser trimming module for compatible clear aligner production lines. Its configuration can be evaluated according to the customer's production process and material requirements.

Available support includes:

• Laser power parameter adjustment for different aligner materials

• API-based integration and customized control settings

• Communication configuration using TCP/IP, RS232, or RS485

• Coordination with compatible mold identification systems

• Integration into existing or newly configured automated production lines

Before ordering, customers are encouraged to provide aligner material information, dental model samples, and existing production line details for technical compatibility evaluation.

7. Manufacturer Information

ConverSight specializes in intelligent manufacturing equipment for the clear aligner industry, with more than 10 years of experience in dental equipment development. Its product range covers key manufacturing processes, including thermoforming, laser marking, digital trimming, automated feeding, and integrated clear aligner production lines.

By combining AI, robotics, 3D vision, and intelligent trajectory planning, ConverSight develops equipment solutions focused on precision, efficiency, and stable operation.

Company Capabilities:

• 10+ years of experience in intelligent dental equipment

• 4+ R&D and manufacturing bases

• 40+ patented technologies

• 10 software intellectual property copyrights

• Equipment delivered to 20+ countries

• 100+ automated projects delivered

• Customized machine development and sample testing

• Modular equipment design and production line integration

ConverSight supports equipment customization based on customer film specifications, dental model samples, and production requirements. Its modular design allows individual machines to operate independently or connect with compatible equipment to form a complete automated production line.

8. Frequently Asked Questions

Q1: What is the main function of the ACTA-C?

The ACTA-C is an optional CO₂ laser trimming module for clear aligner production. It trims aligner edges according to automatically generated trimming lines, helping improve edge quality and reduce manual polishing.

Q2: What type of laser does the machine use?

The ACTA-C uses a 60W CO₂ laser for clear aligner trimming.

Q3: Can the machine automatically generate trimming lines?

Yes. Its mold identification system works with dedicated software to identify dental models and automatically generate the corresponding trimming lines before laser processing.

Q4: What is the stated edge accuracy?

The stated edge accuracy is less than 0.3 mm. Actual processing results may depend on material properties, model recognition, positioning, and laser parameter settings.

Q5: Can laser power be adjusted for different aligner materials?

Yes. The equipment supports customized laser power settings through an API interface. Parameter configuration should be evaluated according to the material and processing requirements.

Q6: What communication protocols are supported?

The ACTA-C supports TCP/IP, RS232, and RS485 communication interfaces for integration with compatible equipment.

Q7: Can the ACTA-C be added to an existing clear aligner production line?

It is designed as an optional function module for integration into a complete production line. Compatibility should be confirmed based on the existing equipment, communication configuration, and production workflow.

Q8: Does laser trimming eliminate manual polishing completely?

The system is designed to produce smooth, burr-free edges and substantially reduce manual polishing requirements. Whether additional finishing is necessary depends on the material, process settings, and required product quality.

9. Request a Quotation

Looking for a laser trimming solution to improve clear aligner edge quality and reduce manual post-processing?

Contact ConverSight with your aligner material specifications, dental model samples, and production line configuration. The technical team can help evaluate integration requirements, laser parameter settings, and the suitability of the ACTA-C for your manufacturing process.

Choose the Laser Aligner Trimmer ACTA-C to support more precise, consistent, and automated clear aligner edge finishing.