Elastomer Foaming Machine

Elastomer Foaming Machine Introduce

Elastomer Foaming Machine is an industrial-grade solution engineered for high-performance foam material production. By precisely controlling chemical reactions and physical foaming processes, it achieves microcellular foaming of TPU, EVA, silicone, PEBAX, and other advanced materials. This technology endows end products with cutting-edge properties including ultra-lightweight structures, high rebound resilience, and superior temperature/weather resistance, empowering manufacturers to push the boundaries of material performance.

Main features and advantages of elastomer foaming machine

Multi-component Customization: Specially designed for polyurethane products, it can be adapted to various isocyanate systems such as TDI, NDI, MDI, PPDI, enabling personalized production. The customized color paste and catalyst system can reach up to 7 groups. Combined with the self-developed pressure regulation system for color paste and catalyst, it accurately eliminates small material deviations, ensuring precise mixing of raw materials.

Efficient and Energy-saving Heating: The electromagnetic eddy current heating technology is adopted, possessing both high efficiency and precise temperature control characteristics. Compared with traditional heating methods, it can save up to 90% of energy, and the energy consumption is only 10% of that of heat transfer oil heating. It reduces costs while ensuring a stable production temperature.

High-precision Metering: The custom material and gear end clearance make the pump discharge deviation less than 0.3%, guaranteeing high-precision delivery of raw materials from the source and laying the foundation for product quality consistency.

Precise Needle Valve Regulation: The pressure adjustable needle valve head accurately controls the discharge of each component, effectively regulating the pouring cycle pressure difference, eliminating proportion imbalance, and ensuring stable and reliable product performance.

Remote Intelligent Operation and Maintenance: It supports connection with remote computers and mobile terminals. Operators can monitor the equipment operation in real time, perform system upgrades and troubleshoot at any time, enhancing management convenience and efficiency.

Reliable Protection and Control: The standard built-in intelligent protection system comprehensively protects against faults such as over-current, over-load, and phase loss, ensuring operation safety. The intelligent double closed-loop control system monitors and adjusts in real time to ensure that the raw material mixing ratio never deviates from the preset value.

Innovative Mixing and Sealing: The new vertical cutting mixing method promotes uniform and efficient mixing of raw materials, improving product quality. The stirring seal adopts taper floating sealing technology to prevent material leakage, extend equipment life, and reduce maintenance costs.

Automatic Material Melting Aid: Equipped with the MOCA automatic melting system, it can automatically process specific materials, simplify the operation process, improve production automation, and enhance overall efficiency.

Elastomer foaming machine cross-industry application

·Industrial Rubber Roller

·Mining Plate

·Hydraulic Sealing Ring

·Photovoltaic Guide Wheel

·Car Turning Shaft Bearing Bow

Elastomer Foaming Machine Technology Compatibility

▶ Material Adaptability

Thermoplastic Elastomers: TPU, TPE, SEBS

Engineering Plastics: PP, PET, PC

Specialty Rubbers: Silicone, Fluorocarbon Rubber

▶ Process Support

Continuous Extrusion Foaming -Batch Compression Molding Foaming

Bead Foaming (EPS/EPP) – Supercritical Fluid Foaming (ScF)

▶ Standardized Interfaces

Industrial Bus Protocols: PROFINET, EtherCAT

Data Interfaces: Bidirectional SQL/API Communication

Why Choose Haifeng?

√ Application-Driven Development

• Zero-cost process prototyping – Test your materials free for 20 production cycles

• R&D acceleration – 85% customers achieve stable production within 2 weeks

√ Uninterrupted Production Guarantee

• Smart failure prevention – Real-time vibration/temperature monitoring with 99.7% prediction accuracy

• Global spare network – 72-hour emergency delivery across Asia-Pacific regions

√ Industry-Validated Reliability

• 30,000+ operational hours – Verified by third-party insurance reports

• Elite client adoption – Chosen by 3 Forbes Global 2000 manufacturers

√ Eco-Efficiency Leadership

• Closed-loop material utilization – Achieves 92% scrap reuse rate

• Energy adaptive systems – 25% power savings via AI-driven load optimization

Trusted by 100+ industry-validated clients—transform every order into a profit driver.