Automatic Bias One Stage Tire Building Machine

● One-step production process ● Integral welded mainframe ● Ball-wrapped carcass drum (with vacuum suction port, suitable for tires without liner)

Description
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Product Features:

High efficiency

One-step production process
Large roll spool
Management of matching methods (≥200), one-click switching of specifications

High quality

Integral welded mainframe
Ball-wrapped carcass drum (with vacuum suction port, suitable for tires without liner)
2-stage servo conveyor feeding to improve fixed length accuracy
Automatic fixed length and automatic cutting of each layer of material
Carcass joint detection (flash seam, wrong angle, big and small head, missing paste)
Ultrasonic cutter is used for tread, and the incision of material head and tail is heated

High degree of automation and low labor intensity

Movable inner support wire placement seat
Automatic drum loading of steel wire ring
Automatic drum loading of carcass
Automatic tire unloading
Management of matching methods, one-click switching of specifications

High safety factor

Active safety rope, various photoelectric switch configurations
Anti-scalding and anti-pinch design
Safety light curtain is configured on the operation side
Fault alarm prompt

Wide range of application

Applicable to the manufacture of motorcycle tires, agricultural tires and industrial special tires

Equipment Parameters:

	Lining	2 layers of fabric	Buffer layer	Tread
Width range	80-320mm	260-450mm	80-320mm	215-340mm
Material thickness	0.4-1.4mm	0.75-1.2mm	0.75-1.2mm	5-14mm
Angle	90°	30~54°	30~54°	90°
Width of heald cloth	45mm-50mm
Cutting method	Disc knife	Hot hook knife	Hot hook knife	Ultrasonic knife
Fixed length method	Servo fixed length	Servo fixed length	Servo fixed length	Servo fixed length
Fixed length method	Servo fixed length	Secondary fixed length	Secondary fixed length	Servo fixed length
Feeding form	Car	Car	Car	Spool
Drum diameter range	Drum expansion: 1445±5mm
Drum width range	200-300mm
Overall dimensions	12600mm long × 9600mm wide × 3600 mm high

Equipment Accuracy:

Items	Accuracy
Host rail levelness	≤± 0.06mm/1000mm
Carcass drum main shaft radial runout	≤ 0.05mm
Carcass drum main shaft axial runout	≤ 0.03mm
Tread drum main shaft radial runout	≤ 0.12mm
Tread drum main shaft axial runout	≤ 0.03mm
Carrying ring and tread drum coaxiality	≤ 0.5mm
Carrying ring and carcass drum coaxiality	≤ 0.5mm
Carrying ring repeat positioning accuracy	≤ ±0.3mm
Inner rubber fixed length accuracy	±2mm
Inner rubber laminating accuracy	±2mm
Cord fixed length accuracy	±2mm (Two yarns)
Cord single-side joint misalignment	±2mm
Tread fixed length accuracy	±2mm
Tread single-side joint deviation	≤3mm

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